Dryer Box
Automated Air Dryer Controller
Efficient And Precise Assistance To Operation Of Air Dryers. Without Idles
Since compressed air is present across just about every industry and for proper using, its air treatment is essential – we mean the caring of quality, quantity and pressure of compressed air.
At common 6-10 bar humidity of air, leaving the compressor is still significant. Therefore, compressed air need to be de-humidified to an optimal dew point meeting the needs of a product or manufacturing process. Moist air never should enter the production line otherwise the whole pneumatic system can be damaged.
When not being removed from compressed air, condensate can promote corrosion in pipe works. Breakdowns are often due to this corrosive impurity, depositing in pneumatic actuator valves, mechanical engineering components and target machinery.
Compromising the end product with contaminants is almost as critical.
Regular supply with dry, compressed air and the health of drying equipment has to be paramount both on the cost and safety side for the production companies.
Protection For The System And The End Product
An industrial air dryer is never a stand-alone unit; it is part of a drying system that encompasses at least two or three machines for alternate operating in the compressed air system. Such a layout provides a smooth and safe production without being stopped by breakdown or servicing.
Until now, switching between the industrial dryers tipically handled by manually. Often, the maintenance manager and facility staff forget to switch the equipment. Suppose, first dryer has been operating for three months 24 hours-a-day but the second one has been downing for six months – before switched it over.
Once, the dryer has stopped must be removed from compressed air system and to be closed with two motor-driven valves. In spite of switching could be programmed, an automated control over motor-driven valves and cooling water pumps were unavailable yet.
Why need to fix for this issue?
With programmed switching between air dryers, its exact time will uncertain for staff, as well as the time to switching the valves.
This method spells no safety for pneumatic system and production, owing to the fact that operation of industrial air dryers becoming almost untraceable.
Addressed these concerns, our team of engineers has developed an easy of use controller with 100% reliable protection. This is DryerBox!
Smart Solution For Controlling Industrial Air Dryers
..to replace manual monitoring and switching of your machines.
Will go a long way towards extending a healthy life for air dryers and fosters a continuous reliability to the system and production. Compatible both with refrigerant dryers and adsorption dryers.
Our products are protected by industrial property rights and utility model rights. They are exclusively available from Comp-Xpert.
1. No More Untreated Operating Cycle..
..no more manual switching!
Indeed, our device is overseen the status of air dryers also able to switching them effectively and accurately. DryerBox do switch over the air dryers at a specified time interval, daily or weekly on your schedule. Appropriate closes valves of the stopped equipment to opening other valves, what are belonging to an active dryer – so your equipment will not staying under pressure. Using DryerBox, you can proactively protect your machines, significantly increase their life cycle and avoid costly repair. Also the final product is safeguarded from contamination as our device keep dry the compressed air.
2.Extended Service Life And Economical Operation
Without controls, a maintenance asymmetry may develop between dryers. While one of machines is running a longer-than-usual cycle (with much over hours) and needs frequent services; the other one, out of service, will not have any single service.
Our controller device increases the lifetime of dryers by balancing their running hours.
With postponing next service appointments, a planned preventative maintenance of equipment can be carried out at one travel expense. It just makes sense that it will gained lower maintenance expenditure for you.
3. Compatible With Industry 4.0
Like our heat protection, DryerBox also can be connected to a Building Management System. It indicates critical failure by local and remote alarms, indicating which dryer has damaged.
4. In Case of Critical Failure of Active Dryer, It Starts The Backup Dryer Immediately
It allows the system to react faster than staff can detect the failure but there is another compelling value to mention. DryerBox maintains the integrity of the pneumatic system by help avoiding its contamination with water.