Upgrading of an existing compressor house

thyssenkrupp Hungary (Jászfényszaru)

Machine downtime was completely eliminated with ThermoBox D73 heat protection.

Problem

Cutting-edge Atlas Copco compressors were operated in the compressor house, the company still had to face technical failures from time to time.

Their compressor room often suffered breakdowns due to overheating in summer and lack of heat load during the winter.
Inflicted by a poor construction, an inadequate compressor room ventilation resulted in frequent downtime and slow-down production

Our company was hired out to convert thyssenkrupp Hungary’s compressor room for a more reliable system.

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Solution

Originally, three compressors operated in the compressor room where a new machine has sited. Each of these four units were equipped with our ThermoBox D73.

ThermoBoxD73 szabalyozo kerek badge

Ventilation has also been upgraded during the conversion of compressor room. Intake louvres were enlarged due to their smaller confinement in cross-section. Air outlet branch was fitted with a re-circulation louver, and by this heat recovering, hot air was simply transferred back to the compressor room – that was an unheated place earlier in the winter. We also address serious gaps by installing exhaust fans in the outlet branch.

As heat is pulled out from the compressor, failures can be mitigate to zero, what are occured by overheating during the summer months.

We met a challenge about the relatively long ventilation system and elevation, but installing an extra fan in the outlet branch, it was able to relieve the load on the compressors’ built-in fan unitary. The system was completed by integration of two additional ventilation fans.

Heat protection and energy efficiency with ThermoBox D73

Modified air technology, installation of new ventilators

Result

The installed system has lived up to expectations. Even during the summer, which had been previously a critical season they can make it run properly without any downtime.